Second-hand 355×16mm high frequency pipe welding machine
Coil preparation - uncoiling - clamping and leveling - end shear welding machine - accumulator - guide roller - forming section - high frequency welding machine - deburring - annealing - air cooling - water cooling - sizing section - flying cutting - conveyor - groove - hydroacoustic test
1. General specifications
1.1. Product specifications:
Round tube: Φ114mm – Φ355.6mm
Wall thickness: 4.0mm-16mm (Q235 steel grade, Ys≤250MPA)
Pipeline length: Maximum 6–15 meters (±3 mm)
1.2. Coil specifications:
Coil material: Carbon steel Q195, Q235, Q345
Coil inner diameter: Φ580/Φ760mm
Coil outer diameter: Φ1400mm – Φ2000mm
Maximum weight: 25 tons
Strip width: 350mm – 1105mm (±0.5mm)
1.3. Rolling mill specifications:
Forming method: cold rolling
Forming welding speed: 0-30m/min
Welding machine: solid-state high frequency 1000KW
Installed capacity: 5000KVA
1.4. Source supply:
Dynamic power: as required
Control power: as required
Feeding direction: from left to right
Compressed air: flow: 10m3/min Pressure: 4-7Kg/cm2
Cooling water: HF: 30m3/H; rolling mill: 40m3/H; pressure: 3-5 kg/cm2
Circulating water volume: about 1~3m3/H
Water quality: emulsion
Water tank volume: 120 m3
1.5. Workshop requirements
Height: ≥8m
Length: 120m
Width: 24m
2. Production process
Coil preparation-uncoiling-pinching and leveling-end shear welding machine-accumulator-guide roller-forming section-high frequency welding machine-deburring-annealing-air cooling-water cooling-sizing section-flying cutting-conveyor-beveling-hydroacoustic test
3. Equipment introduction
3.1 Coil car
Capacity: 25 tons
Moving speed: 5m/min
3.2 Uncoiler
Capacity: 25 tons
Uncoiler type: double cone type
Uncoiler speed: 15m/min
Drive: AC motor 5.5KW
3.3 Straight head leveling machine
Pinching roller: 2 rollers
Leveling roller: 5 rollers
Coil: 42CrMo
Drive: AC motor 45KW
3.4 Edge trimming welding machine
Shearing method: hydraulic shears
Welding method: semi-automatic CO2 gas shielded welding
3.5 Accumulator
Energy storage: horizontal spring accumulator
Storage length: 400-600m
Feeding motor: AC110KW
Feed speed: Max.120m/min
3.6 Forming machine
10 horizontal roller frames (H), 6 vertical roller frames (V), 1 guide grinder
Drive: AC75KW driven (8 units), AC110KW driven (3 units)
Spindle size: Φ240mm; 42CrMo
Vertical roller shaft size: Φ160mm; 42CrMo
3.7 Welding section
5 roller extrusion and 2 Blade removes beads and flattens seams
Extrusion shaft: Φ250mm; 42CrMo
Upper roller shaft: Φ130mm; 40Cr
3.8 Guide roller
Horizontal axis: Φ240mm
Upper roller adjustment: 260mm
Drive motor: AC75KW
3.9 Air cooling
Length: 65,000 meters
3.10 Water cooling device
Cool the tube to room temperature.
Length: 8,000 mm
Flow rate: 25m³/h
3.11 Sizing machine
4× horizontal roll stand; 4× vertical roll stand; 2× Turkish head
Drive: AC110KW driven (4 units)
Spindle size: Φ240mm; 42CrMo
Vertical roll shaft size: Φ160mm; 42CrMo
3.12 Computer flying saw
Cutting size: round Φ114-Φ355mm
Thickness: 4.0-16 mm
Mill speed: 0-30m/min
Saw motor: AC55KW
Drive motor: AC47KW
3.13 Rear saw conveyor
Length: 18,000 mm
3.14 Roller tool
Coil material: Cr12
Roller hardness: HRC58-60
Details:
3.15 High frequency induction welding
Model: GP1000
Input power: 3P, 380V, 50HZ
Output power: 1000KW
Output frequency: 200-280KHZ
3.16 Annealing machine
Model: ZP600KW
Input power: 3P, 380V, 50HZ
Cooperation Process
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After-sales Service
Multilingual Online Technical Support
Regular Remote Monitoring and Inspection
International Logistics and Spare Parts Services
Regular Maintenance and Servicing
Customer Satisfaction Surveys and Improvement
Cross-border Repair and Maintenance Services