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Second-hand 355×16mm high frequency pipe welding machine

Coil preparation - uncoiling - clamping and leveling - end shear welding machine - accumulator - guide roller - forming section - high frequency welding machine - deburring - annealing - air cooling - water cooling - sizing section - flying cutting - conveyor - groove - hydroacoustic test

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  • 355×16mm HF ERW tube mill

1. General specifications
1.1. Product specifications:

Round tube: Φ114mm – Φ355.6mm

Wall thickness: 4.0mm-16mm (Q235 steel grade, Ys≤250MPA)

Pipeline length: Maximum 6–15 meters (±3 mm)

1.2. Coil specifications:

Coil material: Carbon steel Q195, Q235, Q345

Coil inner diameter: Φ580/Φ760mm

Coil outer diameter: Φ1400mm – Φ2000mm

Maximum weight: 25 tons

Strip width: 350mm – 1105mm (±0.5mm)

1.3. Rolling mill specifications:

Forming method: cold rolling

Forming welding speed: 0-30m/min

Welding machine: solid-state high frequency 1000KW

Installed capacity: 5000KVA

1.4. Source supply:

Dynamic power: as required

Control power: as required

Feeding direction: from left to right

Compressed air: flow: 10m3/min    Pressure: 4-7Kg/cm2

Cooling water: HF: 30m3/H; rolling mill: 40m3/H; pressure: 3-5 kg/cm2

Circulating water volume: about 1~3m3/H

Water quality: emulsion

Water tank volume: 120 m3

1.5. Workshop requirements

Height: ≥8m

Length: 120m

Width: 24m

 

2. Production process

Coil preparation-uncoiling-pinching and leveling-end shear welding machine-accumulator-guide roller-forming section-high frequency welding machine-deburring-annealing-air cooling-water cooling-sizing section-flying cutting-conveyor-beveling-hydroacoustic test

 

3. Equipment introduction

3.1 Coil car

Capacity: 25 tons

Moving speed: 5m/min

3.2 Uncoiler

Capacity: 25 tons

Uncoiler type: double cone type

Uncoiler speed: 15m/min

Drive: AC motor 5.5KW

3.3 Straight head leveling machine

Pinching roller: 2 rollers

Leveling roller: 5 rollers

Coil: 42CrMo

Drive: AC motor 45KW

3.4 Edge trimming welding machine

Shearing method: hydraulic shears

Welding method: semi-automatic CO2 gas shielded welding

3.5 Accumulator

Energy storage: horizontal spring accumulator

Storage length: 400-600m

Feeding motor: AC110KW

Feed speed: Max.120m/min

3.6 Forming machine

10 horizontal roller frames (H), 6 vertical roller frames (V), 1 guide grinder

Drive: AC75KW driven (8 units), AC110KW driven (3 units)

Spindle size: Φ240mm; 42CrMo

Vertical roller shaft size: Φ160mm; 42CrMo

3.7 Welding section

5 roller extrusion and 2 Blade removes beads and flattens seams

Extrusion shaft: Φ250mm; 42CrMo

Upper roller shaft: Φ130mm; 40Cr

3.8 Guide roller

Horizontal axis: Φ240mm

Upper roller adjustment: 260mm

Drive motor: AC75KW

3.9 Air cooling

Length: 65,000 meters

3.10 Water cooling device

Cool the tube to room temperature.

Length: 8,000 mm

Flow rate: 25m³/h

3.11 Sizing machine

4× horizontal roll stand; 4× vertical roll stand; 2× Turkish head

Drive: AC110KW driven (4 units)

Spindle size: Φ240mm; 42CrMo

Vertical roll shaft size: Φ160mm; 42CrMo

3.12 Computer flying saw

Cutting size: round Φ114-Φ355mm

Thickness: 4.0-16 mm

Mill speed: 0-30m/min

Saw motor: AC55KW

Drive motor: AC47KW

3.13 Rear saw conveyor

Length: 18,000 mm

3.14 Roller tool

Coil material: Cr12

Roller hardness: HRC58-60

Details:

3.15 High frequency induction welding

Model: GP1000

Input power: 3P, 380V, 50HZ

Output power: 1000KW

Output frequency: 200-280KHZ

3.16 Annealing machine

Model: ZP600KW

Input power: 3P, 380V, 50HZ

Cooperation Process

Requirement Communication and Understanding
01

We engage in in-depth requirement communication with clients to understand their specific needs, project scope, requirements, and expectations. During this stage, we establish effective communication channels to ensure mutual understanding of the project.

Solution Design and Provision
02

Based on the client's needs and requirements, we provide customized solutions and product design proposals. Our technical team offers professional advice and solution designs to ensure feasibility and optimization of the proposed solutions.

Cooperation Negotiation and Contract Signing
03

After confirming the solution design and product specifications, we negotiate cooperation terms with clients, discussing key terms such as cooperation mode, pricing, and delivery time in detail. Once mutual agreement is reached, we sign the formal contract, outlining rights and obligations of both parties.

Production and Quality Control
04

We commence production according to the contract and design requirements. Throughout the production process, we strictly adhere to quality management systems, conducting comprehensive quality control and supervision to ensure products meet client requirements and standards.

Delivery and Service Support
05

Upon completion of production, we package, transport, and deliver the products to clients on time. We provide user manuals and technical support to ensure clients can use the products correctly.

After-sales Service and Maintenance
06

We commit to providing comprehensive after-sales service and maintenance support, including technical support, training services, and maintenance. We aim to establish long-term and stable cooperation with clients, offering continuous support and service to ensure long-term stable operation of the products.

Feedback and Continuous Improvement
07

We value client feedback and opinions, regularly communicating with clients to understand their user experience and changing needs.

Switch to learn more about the cooperation process

After-sales Service

Multilingual Online Technical Support

Regular Remote Monitoring and Inspection

International Logistics and Spare Parts Services

Regular Maintenance and Servicing

Customer Satisfaction Surveys and Improvement

Cross-border Repair and Maintenance Services