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HF ERW tube mill

HF ERW tube production line is mainly used for continuous production of straight welded pipe

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  • HF ERW tube mill

HF ERW tube production line is mainly used for continuous production of straight welded pipe, using high frequency induction or contact welding, not only can produce round pipe, but also can produce not more than the processing range of round pipe, square pipe and special-shaped pipe.

 

  • Working principle

Steel tube of high frequency welding is using the skin effect of alternating current (AC) and adjacent effect, steel strip after rolling forming, the information of a cross section of broken circular tube billet, in the middle of tube billet inside near the induction coil rotating around one or a set of impedance, Impedance and tube billet was reluctant to form an electromagnetic induction loop, under the action of skin effect and the adjacent effect. A strong and concentrated thermal effect is produced at the edge of the opening of tube billet, which makes the edge of weld rapidly heated of the temp erature required of welding. After extrusion by the press roller, the metal in the molten state realizes indirect crystallization and forms a firm butt weld after cooling.

 

  • Machine model

#

Model

Diameter(mm)

Square(mm)

Thickness (mm)

Speed(m/min)

1

JTZ-20

Φ8~Φ20

8*8~15*15

0.4~1.2

0~120

2

JTZ-25

Φ9~Φ25

8*8~20*20

0.5~1.2

0~120

3

JTZ-32

Φ10~Φ32

8*8~25*25

0.5~1.5

0~120

4

JTZ-38

Φ12~Φ38

10*10~30*30

0.5~1.8

0~120

5

JTZ-60

Φ12.7~Φ63.5

10*10~50*50

0.8~2.5

0~100

6

JTZ-76

Φ25.4~Φ76.3

20*20~60*60

0.8~3.5

0~80

7

JTZ-89

Φ32~Φ89

25*25~70*70

1.0~4.5

0~70

8

JTZ-114

Φ50.8~Φ114

40*40~90*90

1.2~4.5

0~70

9

JTZ-165

Φ76~Φ165

60*60~130*130

1.2~5.0

0~70

10

JTZ-219

Φ89~Φ219

70*70~170*170

2.5~8.0

0~50

11

JTZ-273

Φ114~Φ273

90*90~200*200

4~12.7

0~50

12

JTZ-325

Φ168~Φ325

100*100~250*250

4~12.7

0~50

13

JTZ-426

Φ219~Φ426

150*150~300*300

5~14

0~40

14

JTZ-508

Φ219~Φ508

150*150~400*400

5~16

0~30

15

JTZ-610

Φ219~Φ630

150*150~500*500

5~20

0~25

 

  • Technological process

Prepared → Decoiler → Share and butt welder → Accumulator → Forming machine → HF welder → Burr removal device → Deburring machine → Grinding machine → Air cooling machine → Water cooling → Online UT → Sizing machine → Cutting saw → Straightenter → Beveling machine → Hydro tester → Offline UT → Packing machine

 

Cooperation Process

Requirement Communication and Understanding
01

We engage in in-depth requirement communication with clients to understand their specific needs, project scope, requirements, and expectations. During this stage, we establish effective communication channels to ensure mutual understanding of the project.

Solution Design and Provision
02

Based on the client's needs and requirements, we provide customized solutions and product design proposals. Our technical team offers professional advice and solution designs to ensure feasibility and optimization of the proposed solutions.

Cooperation Negotiation and Contract Signing
03

After confirming the solution design and product specifications, we negotiate cooperation terms with clients, discussing key terms such as cooperation mode, pricing, and delivery time in detail. Once mutual agreement is reached, we sign the formal contract, outlining rights and obligations of both parties.

Production and Quality Control
04

We commence production according to the contract and design requirements. Throughout the production process, we strictly adhere to quality management systems, conducting comprehensive quality control and supervision to ensure products meet client requirements and standards.

Delivery and Service Support
05

Upon completion of production, we package, transport, and deliver the products to clients on time. We provide user manuals and technical support to ensure clients can use the products correctly.

After-sales Service and Maintenance
06

We commit to providing comprehensive after-sales service and maintenance support, including technical support, training services, and maintenance. We aim to establish long-term and stable cooperation with clients, offering continuous support and service to ensure long-term stable operation of the products.

Feedback and Continuous Improvement
07

We value client feedback and opinions, regularly communicating with clients to understand their user experience and changing needs.

Switch to learn more about the cooperation process

After-sales Service

Multilingual Online Technical Support

Regular Remote Monitoring and Inspection

International Logistics and Spare Parts Services

Regular Maintenance and Servicing

Customer Satisfaction Surveys and Improvement

Cross-border Repair and Maintenance Services

01

Spiral pipe mill

02

Beveling machine

03

Hydro tester

04

Pipe assist transfer machine

05

HF ERW tube mill

06

LSAW pipe mill

07

3LPE steel pipe coating machine

08

Slitting machine

09

Cut to length machine

10

Seamless tube rolling mill

11

Roll forming machine

12

Cold rolling mill