When using the spiral pipe welding machine, operators need to pay attention to the following aspects to ensure the normal operation of the equipment and production safety:

1. Preparation before operation
Inspect the equipment: Before starting the equipment, check whether the various components of the spiral pipe welding machine are intact and whether the power supply, gas source and other connections are normal.
Lubrication and maintenance: Lubricate each lubrication point according to the requirements of the equipment manual, and check whether the lubrication system of the equipment is working properly.
Tool preparation: Ensure that all tools and auxiliary equipment (such as leveling machines, welding machines, etc.) required to be used are fully prepared and in good condition.
2. Safe operation
Wear protective equipment: Operators should wear appropriate personal protective equipment (such as helmets, gloves, protective glasses, etc.) to protect their own safety.
Follow the operating procedures: Strictly operate in accordance with the requirements of the equipment operation manual to avoid overload operation or illegal operation.
Emergency stop device: Familiar with the emergency stop device and location of the equipment so that it can be stopped quickly in an emergency.
3. Precautions in the production process
Raw material inspection: Before rolling the steel strip into the unwinder, check whether the quality of the steel strip meets the requirements to avoid using defective or unqualified raw materials.
Forming process monitoring: During the forming process, monitor the forming state of the steel strip at any time to ensure that it is rolled into shape according to the set spiral angle to avoid deviation or dislocation.
Welding quality control: During the welding process, monitor welding parameters (such as current, voltage, speed, etc.) to ensure stable welding quality; regularly check the weld to detect and deal with welding defects in time.
Cooling and treatment: The welded steel pipe needs to be cooled and the weld treated to ensure that the weld is flat and smooth; during the cooling process, pay attention to prevent the steel pipe from deforming.
4. Daily maintenance
Regular inspection and maintenance: Regularly inspect and maintain the equipment, replace worn or damaged parts in time, and ensure that the equipment is in good condition.
Clean equipment: Keep the equipment and work area clean, and remove waste and debris generated during the production process in time to avoid affecting the normal operation of the equipment.
Record maintenance log: Establish an equipment maintenance log to record the content, time and results of each inspection and maintenance in detail to facilitate subsequent maintenance and management.
5. Pay attention to the environment
Good ventilation: Keep the working environment well ventilated, especially during welding, and promptly exhaust the smoke and harmful gases generated by welding.
Temperature and humidity control: Control the temperature and humidity of the working environment to avoid excessively high or low temperatures affecting the equipment and product quality.
6. Emergency handling
Fire prevention: Pay attention to preventing fire during welding. Fire extinguishing equipment should be available around the equipment, and the operator should be familiar with the use of fire extinguishers.
Fault handling: If a fault occurs during the operation of the equipment, it should be shut down immediately, the power supply should be cut off, the cause should be found out and handled in time; after the fault is handled, a trial run should be carried out, and production can be continued only after confirmation.
7. Training and management
Operation training: Conduct systematic equipment operation and safety training for operators to ensure that they master the correct use of the equipment and safe operating procedures.
Safety management: Strengthen safety management, organize safety inspections and drills regularly, and improve the safety awareness and emergency handling capabilities of operators.
Through the implementation of the above precautions, the use efficiency and safety of the spiral welded pipe machine can be effectively improved, ensuring the smooth progress of the production process and the stability of product quality.